Joining of Materials MFGG 406

Credit (2-4-4) 2 hours of lecture and 4 hours of laboratory per week. Discussion and problem solving sessions will take place during the lecture and laboratory periods. Relative amounts will vary weekly depending on topic.

Prerequisites: MFGG 370 - Engineering Materials

Course Description

Students will learn how to evaluate, identify and specify the appropriate means for joining materials based on loading requirements, characteristics of the materials to be joined, practicality, and economic impact. They will be expected to communicate this material effectively in oral, written and visual form.

Textbook: Messler R. W.: Joining of Materials (not available until Fall 2002), Notes from instructor in interim.

References: Between 10 and 15 books covering mechanical fastening, welding, brazing, soldering, and adhesive bonding will be placed on reserve in the library.

Coordinator: Mark A. Palmer - Assistant Professor of Manufacturing Engineering

Course Learning Objectives

1) Describe and differentiate between adhesive bonding, fusion joining and non-fusion joining processes.

2) Evaluate the suitability of the above processes for a given application based on technical requirements.

3) Evaluate the suitability of the above processes for a given application based on business issues

4) Communicate the above knowledge in written, oral and visual form.

Prerequisites by Topic

MFGG 370- All topics listed in course description, and ABET Syllabus.

Topics Covered

1) Fusion Joining Processes (e.g. various types of metal and polymer welding)

2) Non-fusion Joining Processes (e.g brazing, soldering and ceramic/glass joining)

3) Adhesive Bonding

4) Safety Issues Associated with Processes

5) Practicality of Processes

6) Factors Affecting Strength of Joints Prepared with Various Processes.

7) Technical Limitations of Processes

8) Business Issues Related to Process Specification

9) Process Specification

Schedule: Five hours of lecture, lab and problem solving sessions. Relative amounts will vary weekly depending on topic.

Computer Usage: Students are expected to use standard personal computer software as appropriate to complete assignments.

Laboratory Projects: 1) Fusion Joining

2) Non Fusion Joining

3) Adhesive Bonding

Each laboratory project will involve: 1) Preparation of Joints, 2) Mechanical Evaluation of Joints, and 3) Microstructrual Evaluation of Joints